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Steve Wilson
Plant Floor Automation Manager
Summary
Highly accomplished Plant Floor Automation Manager with 10+ years of extensive experience in developing and implementing automation solutions for manufacturing plants and distribution centers. Proven track record of significantly improving production efficiency, reducing labor costs, and enhancing product quality through the successful deployment of automation technologies. Expert in PLC programming, DCS implementation, MES integration, industrial Ethernet, motion control, robotics, and predictive maintenance. Recognized for leadership in developing and executing comprehensive automation strategies, optimizing processes, and ensuring adherence to safety regulations. Committed to driving continuous improvement and delivering innovative solutions to meet the evolving needs of manufacturing operations.
Education
Bachelor’s degree in Engineering
September 2017
Skills
- PLC Programming
- DCS Implementation
- MES Integration
- Industrial Ethernet
- Motion Control
- Robotics
Work Experience
Plant Floor Automation Manager
- Developed and deployed machine learning algorithms to optimize process parameters and improve product quality.
- Led a team to implement a robotic welding system, increasing welding speed by 40% and reducing defects by 25%.
- Designed and installed a safety system for an automated packaging line, meeting OSHA regulations and reducing the risk of accidents.
- Developed a training program for plant floor personnel on automation principles and best practices.
Plant Floor Automation Manager
- Managed a team of engineers to develop and implement automation solutions for a manufacturing plant, resulting in a 20% increase in production efficiency.
- Designed and installed an automated conveyor system for a distribution center, reducing labor costs by 30% and improving order fulfillment accuracy.
- Developed a predictive maintenance program using IoT sensors to monitor equipment health and prevent unplanned downtime.
- Implemented a SCADA system to provide realtime monitoring and control of plant operations, enabling faster response times to production issues.
Accomplishments
- Led a team to implement a SCADA system that integrated over 100 machines, resulting in a 15% reduction in downtime.
- Designed and implemented a predictive maintenance program using IoT sensors to reduce machine breakdowns by 35%.
- Established a crossfunctional team to optimize production line processes, resulting in a 10% increase in overall equipment effectiveness (OEE).
- Developed and deployed a realtime data analytics platform to provide actionable insights into plant floor performance, leading to a 5% increase in product quality.
- Implemented a lean manufacturing initiative to optimize plant floor processes, reducing lead time by 25%.
Awards
- Received the Plant Floor Excellence Award for innovative automation solutions that increased plant efficiency by 20%.
- Recognized with the Automation Innovator Award for developing a robotic palletizing system that improved safety and productivity.
- Awarded the Plant Automation Leadership Award for exceptional contributions to the advancement of plant floor technology.
- Honored with the Safety Excellence Award for implementing innovative automation solutions that enhanced plant floor safety by 15%.
Certificates
- Certified Automation Professional (CAP)
- Certified Maintenance and Reliability Professional (CMRP)
- Certified Plant Maintenance Manager (CPMM)
- Certified Lean Six Sigma Green Belt (CLSSGB)
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How To Write Resume For Plant Floor Automation Manager
- Highlight your technical expertise: Showcase your proficiency in PLC programming, DCS implementation, MES integration, and other relevant automation technologies.
- Quantify your accomplishments: Use specific metrics to demonstrate the positive impact of your automation projects, such as increased production efficiency, reduced labor costs, or improved product quality.
- Emphasize your leadership skills: Describe your experience in managing teams, developing strategies, and implementing complex automation solutions.
- Showcase your problem-solving abilities: Highlight your ability to identify inefficiencies, develop innovative solutions, and drive continuous improvement.
Essential Experience Highlights for a Strong Plant Floor Automation Manager Resume
- Managed and directed a team of engineers in the design, development, and implementation of automation projects.
- Conducted thorough assessments of existing processes to identify areas for automation and optimization.
- Designed and installed automated systems, including conveyor systems, robotic welding systems, and safety systems, to streamline operations and enhance productivity.
- Developed and deployed SCADA systems for real-time monitoring and control of plant operations, enabling proactive decision-making and reduced downtime.
- Implemented predictive maintenance programs using IoT sensors to monitor equipment health, predict potential failures, and optimize maintenance schedules.
- Collaborated with production, engineering, and maintenance teams to ensure seamless integration of automation solutions.
- Developed and delivered training programs for plant personnel on automation principles, best practices, and safety protocols.
Frequently Asked Questions (FAQ’s) For Plant Floor Automation Manager
What is the role of a Plant Floor Automation Manager?
A Plant Floor Automation Manager is responsible for overseeing the development, implementation, and maintenance of automation systems within a manufacturing plant. They work closely with production, engineering, and maintenance teams to identify opportunities for automation, design and install automated systems, and ensure the smooth operation and continuous improvement of these systems.
What skills are required for a Plant Floor Automation Manager?
A Plant Floor Automation Manager typically requires a strong technical background in automation technologies, including PLC programming, DCS implementation, MES integration, industrial Ethernet, motion control, and robotics. They should also possess excellent problem-solving, analytical, and communication skills, as well as the ability to lead and manage teams.
What are the benefits of implementing automation in a manufacturing plant?
Implementing automation in a manufacturing plant can lead to numerous benefits, including increased production efficiency, reduced labor costs, improved product quality, reduced downtime, and enhanced safety. Automation can streamline processes, increase accuracy, and free up human workers to focus on more complex tasks.
What is the future outlook for Plant Floor Automation Managers?
The outlook for Plant Floor Automation Managers is expected to be positive in the coming years. The increasing adoption of automation technologies in manufacturing plants, driven by the need for increased efficiency and productivity, will continue to drive demand for skilled professionals in this field.
How can I become a Plant Floor Automation Manager?
To become a Plant Floor Automation Manager, you typically need a Bachelor’s degree in Engineering, Computer Science, or a related field. Relevant work experience in automation engineering, manufacturing, or a related industry is also beneficial. Pursuing professional certifications in automation technologies can further enhance your credibility and qualifications.
What is the salary range for a Plant Floor Automation Manager?
The salary range for a Plant Floor Automation Manager can vary depending on factors such as experience, qualifications, location, and industry. According to Salary.com, the median annual salary for Plant Floor Automation Managers in the United States is around $120,000.
What are the career advancement opportunities for a Plant Floor Automation Manager?
With experience and continued professional development, a Plant Floor Automation Manager can advance to roles such as Automation Engineering Manager, Manufacturing Engineering Manager, or Plant Manager. They may also specialize in a particular area of automation, such as robotics or predictive maintenance.